a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 1 2 4 6 7 8 9 10 11 12 13 14 customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2266257 r.o.wilson 19may2014 k.j.stakem 22may2014 t.l.elbin 22may2014 1:2 1 4 c - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 20 - - 20 c ecr-15-015480 21oct2015 mr gb item no description part no -2 -5 -6 -7 -77 1 - 1 1-456430-4 crimper, wire 1-456430-4 1 1 1 1 1 2 - 1 1-455888-7 spacer, crimper 1-455888-7 1 1 1 1 - 3 - 1 3-1633996-8 crimper, insulation special 3-1633996-8 1 1 1 1 1 4 - 1 2-238011-7 block, crimper spacer 2-238011-7 1 1 1 1 - 5 - 1 1803080-7 depressor, shear 1803080-7 1 1 1 1 - 6 .. 1 item_6 - - - - - - - 7 .. 1 item_7 - - - - - - - 8 - 1 2-1633930-3 anvil, combination 2-1633930-3 1 1 1 1 1 9 - 1 318059-9 floating shear, front 318059-9 1 1 1 1 - 10 - 1 2119805-3 shear holder, front 2119805-3 1 1 1 1 - 11 - 1 1-356885-3 stop, shear 1-356885-3 1 1 1 1 - 12 - 1 simp_4-22280-7 spring, compression 4-22280-7 1 1 1 1 - 13 - 1 2119806 insert, shear 2119806-1 1 1 1 1 - 19 - 1 1803013-1 stripper, side feed 1803013-1 1 1 1 1 - 20 - 3 1-18028-2 washer, flat, reg m4 1-18028-2 3 3 3 3 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 1 - 24 - 1 1320928-4 strip guide 1320928-4 1 1 1 1 - 25 - 1 240792-1 drag, terminal 240792-1 1 1 1 1 - 27 - 2 simp_22283-1 spring, compression 22283-1 2 2 2 2 - 28 - 1 455888-3 spacer, crimper 455888-3 1 1 1 1 - 29 - 1 2119959-5 assembly, strip guide 2119959-5 1 1 1 1 - 30 - 1 1320908-7 spacer, strip guide 1320908-7 1 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 2 - 34 - 1 5-1752356-0 support, terminal 5-1752356-0 1 1 1 1 - 35 - 1 2119092-1 bolt, adjustment 2119092-1 1 1 - 1 - 37 - 1 2119085 fa head, atlantic style 2119085-1 1 1 1 1 - 38 - 1 2119644-3 ram washer, precision 2119644-3 1 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 - 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 - 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 - 44 - 1 2161311 ram, stepped, amp style, side feed 2161311-1 1 1 - 1 - 46 - 1 1-2119656-7_mod applicator basic assembly, sf 1-2119656-7 1 1 1 1 - 49 - 1 18023-9 scr, skt hd cap m4 x 6.0 18023-9 1 - - - - 50 - 1 690753-2 spacer, tonker 690753-2 1 1 1 1 - 51 - 1 1-811242-0 bumper, hold down 1-811242-0 1 1 1 1 - 52 - 1 5018030-1 nut, hex, reg, rohs, m3 5018030-1 1 1 1 1 - 53 - 2 1-2168083-0 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 2 - 54 - 4 2168400-1 shcs, low head, rohs, m4 x 12 2168400-1 4 4 4 4 - 56 - 1 1338683-8 feed pawl 1338683-8 1 - - - - 57 - 1 1-2168083-3 scr, skt hd cap, rohs, m3 x 16 1-2168083-3 1 1 1 1 - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 - - - - 60 - 1 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 1 1 1 1 - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 - 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 - 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 - - 1 - 69 - 1 2119943-1 washer, spacer 2119943-1 1 1 1 1 - 70 - 1 2119791-7 depressor, wire 2119791-7 1 1 1 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 1 - 78 - 1 1803096-1 extension plate 1803096-1 1 1 1 1 - 79 - 2 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 2 2 2 2 - 82 - 1 1803078-1 spacer, precision 1803078-1 1 1 1 1 - 96 - 1 1-690438-0 front strip guide 1-690438-0 1 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - ref ref - - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - 1 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - ref ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 1 - - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - - 163 - 1 240638 spring, feed finger 240638-1 1 - - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 2 - - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - 1 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - 1 1 - - 238 - 1 2063440-2 air feed module 2063440-2 1 - - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - 2 2 - - 241 - 1 7-18023-7 scr, skt hd cap m3 x 4.0 7-18023-7 1 1 1 1 - 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 1 - 244 - 1 2119082-6 cam, snail, insulation adjustment 2119082-6 1 1 1 1 - 245 - 1 2161314 ram, stepped, atlantic, sf, non-adj 2161314-1 - - 1 - - 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 - 1 - item no description part no -2 -5 -6 -7 -77 247 - 1 2119798-1 detent pin 2119798-1 1 1 - 1 - 248 - 1 2119641-1 feed cam, air feed 2119641-1 1 - - - - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 1 - - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 1 - - - - 252 - 1 8-21084-0_gatd o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 - 1 - 259 - 1 1803078-1 spacer, precision 1803078-1 1 1 1 1 - 260 - 1 2119957-2 applicator shim pack 2119957-2 - - 1 - - 270 - 1 5018030-1 nut, hex, reg, rohs, m3 5018030-1 1 1 1 1 - atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2266257 -1 1 fine crimp height adjust mechanical pneumatic feed 2119950-1 1338683-8 5-18022-5 2119641-1 2119799-1 2063440-2 servo latch plate 2119951-1 - 8- 2266257 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2266257 -4 - - - 2266257 -2 1 fine crimp height adjust pneumatic mechanical feed 2119949-1 1338683-8 5-18022-5 2119653-1 - - servo latch plate 2119951-1 - 8- 2266257 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2266257 -4 - - - 2266257 -5 1 fine crimp height adjust servo latch plate mechanical feed 2119949-1 1338683-8 5-18022-5 2119653-1 - - pneumatic feed 2119950-1 1338683-8 5-18022-5 2119641-1 2119799-1 2063440-2 2266257 -6 1 non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2266257 -7 1 fine crimp height adjust none - - - - - - - 7- 2266257 -7 1 crimp tooling kit - - - - - - - - terminal data: te terminal te crimp specification terminal name: mecon 8 contact wire strip length insulation diameter range 4.34-5.11 mm [.171-.201 in] n terminal application specification 114-94285 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te seal c1__dwg_pn_3_0 te seal c1__dwg_pn_4_0 2208766-1 c1__dwg_pn_1_1 1k0972744b c1__dwg_pn_4_1 1949052-1 c1__dwg_pn_4_2 wire size crimp height mm [inch] 10.00mm2 w1__dwg_wgauge_1 3.35+/-0.1 [.132+/-.004] w1__dwg_crimp_ht_1 6.00mm2 w1__dwg_wgauge_2 2.80+/-0.1 [.110+/-.004] w1__dwg_crimp_ht_2 applicator data crimp size type wire 5.33 mm [.210] f insul 9.91 mm [.390] o applicator instructions 408-10389 terminal data: te terminal te crimp specification terminal name: amp mcp 2.8k flat type receptacle wire strip length insulation diameter range .171-.186 in [4.34-4.72 mm] n .120-.125 in [3.05-3.18 mm] terminal application specification - - - - - - terminals applied te terminal c3__dwg_pn_1_0 te terminal c3__dwg_pn_2_0 te terminal c3__dwg_pn_3_0 te seal c3__dwg_pn_4_0 67890-1 (c) c3__dwg_pn_1_1 67890-3 (c) c3__dwg_pn_2_1 67890-5 (c) c3__dwg_pn_3_1 67890-7 (c) c3__dwg_pn_4_1 67890-2 (c) c3__dwg_pn_1_2 67890-4 (c) c3__dwg_pn_2_2 67890-6 (c) c3__dwg_pn_3_2 67890-8 (c) c3__dwg_pn_4_2 wire size crimp height mm [inch] crimp height reference setting 6.0 w1__fa_setting_1 11.5 w1__fa_setting_2 crimp height reference setting crimp height reference setting wire size crimp height mm [inch] terminal data: te terminal te crimp specification terminal name: amp mcp 2.8k flat type receptacle wire strip length insulation diameter range .171-.186 in [4.34-4.72 mm] n .120-.125 in [3.05-3.18 mm] terminal application specification - - - - - - terminals applied te terminal c2__dwg_pn_1_0 te terminal c2__dwg_pn_2_0 te seal c2__dwg_pn_3_0 te seal c2__dwg_pn_4_0 987654-1 (b) c2__dwg_pn_1_1 987654-4 (b) c2__dwg_pn_2_1 987654-7 (b) c2__dwg_pn_3_1 1-987654-0 (b) c2__dwg_pn_4_1 987654-2 (b) c2__dwg_pn_1_2 987654-5 (b) c2__dwg_pn_2_2 987654-8 (b) c2__dwg_pn_3_2 1-987654-1 (b) c2__dwg_pn_4_2 987654-3 (b) c2__dwg_pn_1_3 987654-6 (b) c2__dwg_pn_2_3 987654-9 (b) c2__dwg_pn_3_3 1-987654-2 (b) c2__dwg_pn_4_3 set up gauge 2119599-1 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) applicator data crimp size type wire 5.33 mm [.210] f insul - - applicator instructions 408-10389 atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2266257 -2 c fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 - 8- 2266257 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2266257 -4 - - - 2266257 -5 c fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 1338683-8 5-18022-5 2119641-1 2119799-1 2063440-2 2266257 -6 c non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2266257 -7 c fine crimp height adjust none - - - - - - - 7- 2266257 -7 a crimp tooling kit - - - - - - - - cable diameter 4.00-5.80mm 4.00-5.80mm recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: mechanical feed with "smart applicator" conversion: 8- 2266257 -4 pneumatic feed with "smart applicator" conversion: 8- 2266257 -4 servo feed with "fine crimp height adjust": 8- 2266257 -5 servo feed with "non-crimp height adjust": 8- 2266257 -6 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62 & 242. for -6 only apply part number 1-23419-5 loctite to threads of items 37 & 242. grease threads, groove and o-ring on items 35 & 252. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. spare feed cam storage location refer to instruction sheet for additional information. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on the back side of the housing. refer to instruction sheet for additional information. when assembling a non crimp height adjust applicator (-6) use shims from item 260 to achieve a nominal shim height of 2.96 . this applicator applies terminal with a seal. cut to length at assembly. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. cut to length at assembly. this applicator has been designed to apply wires with thin wall (flr) insulation. this applicator has been designed to apply wires with thin wall (flr) insulation. the insulation crimp & applicable insulation range may not conform to parameters listed in the application specification. insulation rangle quoted is that of the terminal. the seal insulation range is #- # [# - # in.] insulation crimp may not conform to that stated in relevant application specification. feed adjustments may be required when switching terminals. sheets 3 & 4 are not required for atlantic version recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2266257 -4 servo feed with "fine crimp height adjust": 8- 2266257 -5 servo feed with "non-crimp height adjust": 8- 2266257 -6 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62. apply part number 2-23419-6 loctite to threads of items 242. for -6 only apply part number 1-23419-5 loctite to threads of items 37. grease threads, groove and o-ring on items 35 & 252. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on the back side of the housing. refer to instruction sheet for additional information. when assembling a non crimp height adjust applicator (-6) use shims from item 260 to achieve a nominal shim height of 2.96 . apply torq-seal in allen socket to fill hole after socket head has been adjusted to correct height at qualification. 16. for best results, wire must be placed into wire barrel prior to crimping. 1 1 1 1 1 1 1 2 4 6 7 8 9 10 11 12 1 1 1 1 1 4 4 12 1 9 9 9 10 6 6 14 6 15 15 7 7 8 13 13
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2266257 r.o.wilson 19may2014 k.j.stakem 22may2014 t.l.elbin 22may2014 1:2 2 4 c - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 20 - - 20 - see sheet 1 - - - a pneumatic 6.9 0.5 ref 3.27 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) 4 35 40 37 9 24 38 242 33 60 41 54 21 28 2 82 30 34 67 32 243 244 46 10 241 11 70 63 3 53 50 44 247 13 12 52 69 5 66 62 246 245 213 8 20 166 29 79 78 252 39 260 54 164 a 20 25 27 96 259 51 1 57 19 270 terminal support location 34 8 ref ref 29 30 ref ref feed track position guide by insulation barrel item 30 located at front holes 47 49 feed type 48 49 49 248 239 250 249 238 136 137 163 172 135 240 133 198 117 ref cam positions sheets 3 & 4 are not required for atlantic version cam position shear depressor detail 5 57 ref ref 59 56 20 11 2 2 2 2 8 2 7 7 2 10 1 1 1 1 1 1 11 6 6 6 14 mechanical post feed 30mm stroke 40mm stroke mechanical pre feed 30mm stroke 40mm stroke air feed 30mm stroke 40mm stroke mechanical a 4 2 servo latch plate a servo feeder not included 15
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 6 7 8 9 10 11 12 13 customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2266257 r.o.wilson 19may2014 k.j.stakem 22may2014 t.l.elbin 22may2014 1:2 3 4 c - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 20 - - 20 - see sheet 1 - - - set up gauge 2119599-1 applicator data crimp size type wire 5.33 mm [.210] f insul 9.91 mm [.390] o applicator instructions 408-10389 terminal data: te terminal te crimp specification terminal name: mecon 8 contact wire strip length insulation diameter range 4.34-5.11 mm [.171-.201 in] n terminal application specification 114-94285 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te seal c1__dwg_pn_3_0 te seal c1__dwg_pn_4_0 2208766-1 c1__dwg_pn_1_1 1k0972744b c1__dwg_pn_4_1 1949052-1 c1__dwg_pn_4_2 wire size crimp height mm [inch] 10.00mm2 w1__dwg_wgauge_1 3.35+/-0.1 [.132+/-.004] w1__dwg_crimp_ht_1 6.00mm2 w1__dwg_wgauge_2 2.80+/-0.1 [.110+/-.004] w1__dwg_crimp_ht_2 crimp height reference setting 6.0 w1__fa_setting_1 11.5 w1__fa_setting_2 terminal data: te terminal te crimp specification terminal name: amp mcp 2.8k flat type receptacle wire strip length insulation diameter range .171-.186 in [4.34-4.72 mm] n .120-.125 in [3.05-3.18 mm] terminal application specification - - - - - - terminals applied te terminal c2__dwg_pn_1_0 te terminal c2__dwg_pn_2_0 te seal c2__dwg_pn_3_0 te seal c2__dwg_pn_4_0 987654-1 (b) c2__dwg_pn_1_1 987654-4 (b) c2__dwg_pn_2_1 987654-7 (b) c2__dwg_pn_3_1 1-987654-0 (b) c2__dwg_pn_4_1 987654-2 (b) c2__dwg_pn_1_2 987654-5 (b) c2__dwg_pn_2_2 987654-8 (b) c2__dwg_pn_3_2 1-987654-1 (b) c2__dwg_pn_4_2 987654-3 (b) c2__dwg_pn_1_3 987654-6 (b) c2__dwg_pn_2_3 987654-9 (b) c2__dwg_pn_3_3 1-987654-2 (b) c2__dwg_pn_4_3 wire size crimp height mm [inch] crimp height reference setting terminal data: te terminal te crimp specification terminal name: amp mcp 2.8k flat type receptacle wire strip length insulation diameter range .171-.186 in [4.34-4.72 mm] n .120-.125 in [3.05-3.18 mm] terminal application specification - - - - - - terminals applied te terminal c3__dwg_pn_1_0 te terminal c3__dwg_pn_2_0 te terminal c3__dwg_pn_3_0 te seal c3__dwg_pn_4_0 67890-1 (c) c3__dwg_pn_1_1 67890-3 (c) c3__dwg_pn_2_1 67890-5 (c) c3__dwg_pn_3_1 67890-7 (c) c3__dwg_pn_4_1 67890-2 (c) c3__dwg_pn_1_2 67890-4 (c) c3__dwg_pn_2_2 67890-6 (c) c3__dwg_pn_3_2 67890-8 (c) c3__dwg_pn_4_2 wire size crimp height mm [inch] crimp height reference setting pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) item no description part no -22 -25 -27 -77 1 - 1 1-456430-4 crimper, wire 1-456430-4 1 1 1 1 2 - 1 1-455888-7 spacer, crimper 1-455888-7 1 1 1 - 3 - 1 3-1633996-8 crimper, insulation special 3-1633996-8 1 1 1 1 4 - 1 2-238011-7 block, crimper spacer 2-238011-7 1 1 1 - 5 - 1 1803080-7 depressor, shear 1803080-7 1 1 1 - 6 .. 1 item_6 - - - - - - 7 .. 1 item_7 - - - - - - 8 - 1 2-1633930-3 anvil, combination 2-1633930-3 1 1 1 1 9 - 1 318059-9 floating shear, front 318059-9 1 1 1 - 10 - 1 2119805-3 shear holder, front 2119805-3 1 1 1 - 11 - 1 1-356885-3 stop, shear 1-356885-3 1 1 1 - 12 - 1 simp_4-22280-7 spring, compression 4-22280-7 1 1 1 - 13 - 1 2119806 insert, shear 2119806-1 1 1 1 - 19 - 1 1803013-1 stripper, side feed 1803013-1 1 1 1 - 20 - 3 1-18028-2 washer, flat, reg m4 1-18028-2 3 3 3 - 21 - 1 2168083-2 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 1 1 1 - 24 - 1 1320928-4 strip guide 1320928-4 1 1 1 - 25 - 1 240792-1 drag, terminal 240792-1 1 1 1 - 27 - 2 simp_22283-1 spring, compression 22283-1 2 2 2 - 28 - 1 455888-3 spacer, crimper 455888-3 1 1 1 - 29 - 1 2119959-5 assembly, strip guide 2119959-5 1 1 1 - 30 - 1 1320908-7 spacer, strip guide 1320908-7 1 1 1 - 32 - 1 2161328 hex head, flanged, m5 x 8mm long 2161328-1 1 1 1 - 33 - 2 2079383-5 scr, bhsc, rohs (m4 x 20) 2079383-5 2 2 2 - 34 - 1 5-1752356-0 support, terminal 5-1752356-0 1 1 1 - 38 - 1 2119644-3 ram washer, precision 2119644-3 1 1 1 - 39 - 1 2119957-1 applicator shim pack 2119957-1 1 1 1 - 40 - 1 2119645 disc, numbered fa wire adjustment 2119645-1 1 1 1 - 41 - 1 2079383-7 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 - 49 - 1 18023-9 scr, skt hd cap m4 x 6.0 18023-9 1 - - - 50 - 1 690753-2 spacer, tonker 690753-2 1 1 1 - 51 - 1 1-811242-0 bumper, hold down 1-811242-0 1 1 1 - 52 - 1 5018030-1 nut, hex, reg, rohs, m3 5018030-1 1 1 1 - 53 - 2 1-2168083-0 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 - 56 - 1 1338683-8 feed pawl 1338683-8 1 - - - 57 - 1 1-2168083-3 scr, skt hd cap, rohs, m3 x 16 1-2168083-3 1 1 1 - 59 - 1 5-18022-5 scr, hex hd cap, m4 x 6.0 5-18022-5 1 - - - 62 - 3 992763-5 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 - 63 - 1 2119793 limiter, adjustment bolt 2119793-1 1 1 1 - 66 - 2 2168078-1 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 - 67 - 1 2119740-1 tag,identification 2119740-1 1 - 1 - 69 - 1 2119943-1 washer, spacer 2119943-1 1 1 1 - 70 - 1 2119791-7 depressor, wire 2119791-7 1 1 1 - 71 - 1 2119956-1 documentation package 2119956-1 1 1 1 - 78 - 1 1803096-1 extension plate 1803096-1 1 1 1 - 79 - 2 2079383-4 scr, bhsc, rohs (m4 x 8) 2079383-4 2 2 2 - 82 - 1 1803078-1 spacer, precision 1803078-1 1 1 1 - 96 - 1 1-690438-0 front strip guide 1-690438-0 1 1 1 - 117 - 1 2119944-1 feed finger assembly,sf 2119944-1 - ref - - 133 .. 1 1633743-1 servo feed latch asm 1633743-1 - 1 - - 135 - 1 1901689_empty_ocean_sf memory chip, programmed see note 4 - ref - - 136 - 1 2119799 holder,feed finger, af 2119799-1 1 - - - 137 - 1 3-23627-7 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - - - 139 - 1 2119092-2 bolt, adjustment 2119092-2 1 1 1 - 140 - 1 2161312 ram, stepped, asian style, side feed 2161312-1 1 1 1 - 141 - 1 1-2119656-8_mod applicator basic assembly, sf 1-2119656-8 1 1 1 - 143 - 4 2168400-5 shcs, low head, rohs, m4 x 20 2168400-5 4 4 4 - 144 - 1 2079383-8 scr, bhsc, rohs (m4 x 16) 2079383-8 1 1 1 - 145 - 1 2119798-2 detent pin 2119798-2 1 1 1 - 151 - 1 2119641-2 feed cam, air feed 2119641-2 1 - - - 152 - 1 8-21084-1_gatd o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 - 163 - 1 240638 spring, feed finger 240638-1 1 - - - 164 - 1 counter_994970 counter, magnetic 994970-2 ref ref ref - 166 - 1 994969-1_gatd magnet, rare earth high energy 994969-1 1 1 1 - 172 - 2 21045-3 ring, retain, extern, 3/16 crescent 21045-3 2 - - - 198 .. 1 1901094-3 spacer, feeder 1901094-3 - 1 - - 213 - 1 2119740-2 tag,identification 2119740-2 - 1 - - 238 - 1 2063440-2 air feed module 2063440-2 1 - - - 240 - 2 2168400-6 shcs, low head, rohs, m5 x 16 2168400-6 - 2 - - 241 - 1 7-18023-7 scr, skt hd cap m3 x 4.0 7-18023-7 1 1 1 - 242 - 1 2119083 retainer, insulation dial 2119083-1 1 1 1 - 243 - 1 2079764 washer, wave spring, crest-to-crest 2079764-1 1 1 1 - 244 - 1 2119082-6 cam, snail, insulation adjustment 2119082-6 1 1 1 - item no description part no -22 -25 -27 -77 246 - 1 1-22279-3_simp spring, compression 1-22279-3 1 1 1 - 249 - 1 2079988_gatd bushing, lch5-12, misumi 2079988-1 1 - - - 250 - 1 2119640-1 push rod, air feed 2119640-1 1 - - - 251 - 1 2119782 fine adjust head asm, pacific style 2119782-1 1 1 1 - 259 - 1 1803078-1 spacer, precision 1803078-1 1 1 1 - 270 - 1 5018030-1 nut, hex, reg, rohs, m3 5018030-1 1 1 1 - pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2266257 -1 1 fine crimp height adjust mechanical pneumatic feed 2119950-1 1338683-8 5-18022-5 2119641-2 2119799-1 2063440-2 servo latch plate 2119951-1 - 8- 2266257 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2266257 -4 - - - 2- 2266257 -2 1 fine crimp height adjust pneumatic mechanical feed 2119949-1 1338683-8 5-18022-5 2119653-2 - - servo latch plate 2119951-1 - 8- 2266257 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2266257 -4 - - - 2- 2266257 -5 1 fine crimp height adjust servo latch plate mechanical feed 2119949-1 1338683-8 5-18022-5 2119653-2 - - pneumatic feed 2119950-1 1338683-8 5-18022-5 2119641-2 2119799-1 2063440-2 2- 2266257 -7 1 fine crimp height adjust none - - - - - - - 7- 2266257 -7 1 crimp tooling kit - - - - - - - - applicator data crimp size type wire 5.33 mm [.210] f insul - - applicator instructions 408-10389 pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2266257 -2 c fine crimp height adjust pneumatic - - - - - - - servo latch plate 2119951-1 - 8- 2266257 -5 1901094-3 - 2168400-6 (quantity 2) smart applicator 2161326-1 - 8- 2266257 -4 - - - 2- 2266257 -5 c fine crimp height adjust servo latch plate - - - - - - - pneumatic feed 2119950-1 1338683-8 5-18022-5 2119641-2 2119799-1 2063440-2 2- 2266257 -7 c fine crimp height adjust none - - - - - - - 7- 2266257 -7 a crimp tooling kit - - - - - - - - cable diameter cable diameter 4.00-5.80mm 4.00-5.80mm recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: mechanical feed with "smart applicator" conversion: 8- 2266257 -4 pneumatic feed with "smart applicator" conversion: 8- 2266257 -4 servo feed with "fine crimp height adjust": 8- 2266257 -5 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62 & 242. grease threads, groove and o-ring on items 139 & 152. magnet must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. spare feed cam storage location refer to instruction sheet for additional information. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on back side of the housing. refer to instruction sheet for additional information. this applicator applies terminal with a seal. cut to length at assembly. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. cut to length at assembly. this applicator has been designed to apply wires with thin wall (flr) insulation. this applicator has been designed to apply wires with thin wall (flr) insulation. the insulation crimp & applicable insulation range may not conform to parameters listed in the application specification. insulation rangle quoted is that of the terminal. the seal insulation range is #- # [# - # in.] insulation crimp may not conform to that stated in relevant application specification. feed adjustments may be required when switching terminals. sheets 1 & 2 are not required for pacific version recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2266257 -4 servo feed with "fine crimp height adjust": 8- 2266257 -5 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. apply part number 1-23419-5 loctite to threads of items 62. apply part number 2-23419-6 loctite to threads of items 242. grease threads, groove and o-ring on items 139 & 152. magnet must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. to convert the applicator to a non-carrier cutting style, remove item 13 and attach to the location on back side of the housing. refer to instruction sheet for additional information. apply torg-seal in allen socket to fill hole after socket head has been adjusted to correct height at qualification. 16. for best results, wire must be placed into wire barrel prior to crimping. 1 2 4 1 1 1 1 1 1 1 2 4 6 7 8 9 10 11 9 9 9 1 1 1 1 1 1 4 10 6 6 13 14 14 13 13 7 7 8
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2266257 r.o.wilson 19may2014 k.j.stakem 22may2014 t.l.elbin 22may2014 1:2 4 4 c - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean side feed applicator - - 20 - - 20 - see sheet 1 - - - a pneumatic 6.9 0.5 ref 3.27 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) 142 49 feed type 48 49 49 151 239 250 249 238 136 137 163 172 135 240 133 198 117 ref cam positions sheets 1 & 2 are not required for pacific version cam position 2 3 4 5 8 9 10 11 12 13 20 21 24 28 29 30 32 33 34 139 38 39 40 41 140 141 50 52 53 143 144 62 63 66 67 69 70 82 166 213 241 242 243 244 246 145 251 152 143 164 a 20 25 27 96 259 51 1 57 79 78 19 270 feed track position guide by insulation barrel item 30 located at front holes 29 30 ref ref ref ref terminal support location 34 8 ref ref shear depressor detail 57 5 59 56 mechanical a 4 2 servo latch plate a servo feeder not included mechanical post feed 30mm stroke mechanical pre feed 30mm stroke 30mm stroke air feed 7 7 8 2 2 2 2 2 11 10 1 1 1 1 1 1 11 6 6 13 14
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